Ruthenium Iridium Titanium Anode for Cooling Tower Biocide

A cooling tower biocide cell uses a ruthenium iridium titanium anode to produce low-level chlorine from circulating water, controlling Legionella, biofilm, and algae without bromine or isothiazolone chemicals.


RuO2-IrO2 coating runs at 100 to 500 A/m2 in power plant, chemical, and data center cooling loops with 1 to 5 ppm free chlorine output and PLC-based biofilm control.


Samples:

1-10 piece

Shipping:

PAD, By air, Sea freight

Place of Origin:

Foshan China

Payments:

L/C,D/A,D/P,T/T,Western Union,MoneyGram,OA

Lead Time:

7-10 days

Customization:

Customized logo (Min. Order: 100 sets),Customized packaging (Min. Order: 500 sets),Graphic customization (Min. Order: 500 sets)

Services:

OEM,ODM

Certificate:

ISO9001, ROSH, SGS

Product NameRuthenium Iridium Titanium Anode (RuO₂-IrO₂ / MMO / DSA)Brand NameHOMIXE
Model NumberHM-RuIr66FeatureInsoluble anode with excellent dimensional stability — electrode spacing and cell voltage stay constant over the whole service life. Low chlorine / oxygen overpotential for lower power consumption (10–30% less DC energy than graphite or lead anodes). High corrosion resistance, long service life, and no metal ion release into the treated water or electrolyte. Recyclable — the titanium substrate can be reused.
GradeGR1 TitaniumTechniqueRolling, Cutting, Welding, Surface Pre-treatment, Thermal Decomposition Coating (RuO₂-IrO₂)
ApplicationWater electrolysis & hydrogen generation, on-site sodium hypochlorite generation from brine or seawater, swimming pool, cooling water and aquaculture disinfection, acid electroplating (hard chrome, acid copper, nickel), PCB and copper foil plating, wastewater electro-oxidation, electrowinning & metal recovery, impressed current cathodic protection (ICCP), electrolytic water treatment.DimensionCustomized size — plate / mesh / rod / tube, made to drawing
CoatingRuthenium Iridium (RuO₂-IrO₂)Coating Thickness8–20 g/m² precious metal loading (Ru + Ir)



Product Details▼
Product NameRuthenium Iridium Titanium Anode (RuO₂-IrO₂ / MMO / DSA)Brand NameHOMIXE
Model NumberHM-RuIr66FeatureInsoluble anode with excellent dimensional stability — electrode spacing and cell voltage stay constant over the whole service life. Low chlorine / oxygen overpotential for lower power consumption (10–30% less DC energy than graphite or lead anodes). High corrosion resistance, long service life, and no metal ion release into the treated water or electrolyte. Recyclable — the titanium substrate can be reused.
GradeGR1 TitaniumTechniqueRolling, Cutting, Welding, Surface Pre-treatment, Thermal Decomposition Coating (RuO₂-IrO₂)
ApplicationWater electrolysis & hydrogen generation, on-site sodium hypochlorite generation from brine or seawater, swimming pool, cooling water and aquaculture disinfection, acid electroplating (hard chrome, acid copper, nickel), PCB and copper foil plating, wastewater electro-oxidation, electrowinning & metal recovery, impressed current cathodic protection (ICCP), electrolytic water treatment.DimensionCustomized size — plate / mesh / rod / tube, made to drawing
CoatingRuthenium Iridium (RuO₂-IrO₂)Coating Thickness8–20 g/m² precious metal loading (Ru + Ir)



What Is a Ruthenium-Iridium  (RuO₂-IrO₂)  Titanium Anode?

An Ru-Ir anode is one of two MMO coatings on a titanium substrate. It is the coating of choice when the cell produces chlorine or hypochlorite — the half of MMO chemistry built for low-voltage, long-life chlorine evolution.

A ruthenium-iridium titanium anode is part of the MMO (mixed metal oxide) family, also known as DSA — dimensionally stable anode. A commercially pure titanium substrate (Gr1 or Gr2) carries a thin ceramic coating of ruthenium oxide (RuO₂) and iridium oxide (IrO₂), applied by thermal decomposition and sintered at high temperature until it fuses to the titanium surface.

The two oxides do different jobs. Ruthenium provides the chlorine-evolution catalysis — it has the lowest chlorine overpotential of the MMO family, so more of the supplied current converts to Cl₂ instead of wasted O₂. Iridium stabilises the ruthenium, slows coating loss and extends service life. The titanium substrate provides the structure and current path: light, strong, and once anodised, it forms a passive oxide skin that resists attack instead of dissolving.

That combination is what sits behind the savings. Lower cell voltage means fewer kWh per kilogram of hypochlorite produced or per cubic metre of water chlorinated. Because the titanium is virtually insoluble, the electrode gap stays fixed for the service life — the cell voltage does not drift, and the coating does not contaminate the electrolyte.


Why Ru-Ir replaced graphite and lead anodes in chlor-alkali and pool duty. 

Graphite erodes and widens the electrode gap; lead anodes deform, short out and put lead ions into the water. Ru-Ir anodes hold their geometry, run at 10–30% lower DC energy consumption, and the titanium substrate can be re-coated instead of scrapped.


MMO titanium anode vs. traditional anode materials

Reference ranges for coated titanium electrodes. Actual performance depends on electrolyte, current density, temperature and duty cycle.

PropertyGraphiteLead alloyMMO / Ti
Dimensional stabilityPoor — erodesModerate — deformsExcellent — no shape change
OverpotentialHighHighLow
DC energy savingBaselineBaseline10–30% lower
Product contaminationCarbon particlesLead dissolutionNegligible
Typical service life3–12 months1–3 years1–8+ years, recoatable


How to Specify a Ruthenium-Iridium Titanium Anode — Four Questions


Answer these four and the electrode specifies itself. If you only know the application, send that — our engineers will work through the rest with you.

QUESTION 01-Is the cell producing chlorine?

If yes — brine, seawater, salt pool, chlor-alkali, on-site hypochlorite — you are in the Ru-Ir zone. Chlorine evolution (CER) is what ruthenium oxide is for. If the cell is producing oxygen (acid plating, electrowinning, copper foil, water electrolysis), see our Ir-Ta page instead. Getting this one wrong is the most expensive mistake in anode selection — the wrong family can fail within weeks.

QUESTION 02-What is the electrolyte?

Send us the composition, pH, operating temperature and chloride level. Acidic sulfate or nitrate media point to Ir-Ta. Brine, seawater and hypochlorite duty point to Ru-Ir. Fluoride above roughly 20 ppm needs review before anything is specified — it attacks both the titanium and most oxide coatings.

QUESTION 03-What is the current and the duty?

Give us the design current density (A/m²), the maximum you will ever push, and the active area. Current density is the main lever on coating load and therefore on service life. Ru-Ir is the most chloride-sensitive MMO coating to deliberate polarity reversal — tell us if the controller ever swaps polarity, because that drives the answer toward platinized titanium.

QUESTION 04-What form and connection?

Plate, expanded mesh, perforated plate, rod, tube, ribbon, wire or disc — plus how the anode connects: tab, bolt hole, thread, weld lug, busbar, cable or your own design. Send a drawing if you have one. No drawing? A photo with dimensions is enough for us to draft it for your approval.

A coating is either right or wrong for the reaction —
there is no middle ground

Ir-Ta MMO is the right call when

  • The anodic reaction is oxygen evolution

  • Media are acidic sulfate, nitrate or neutral industrial water

  • You run high current density and want low running cost

  • You need maximum active area per dollar

  • Electrolysis, electrowinning, copper foil, wastewater oxidation, acid plating


VS

Ru-Ir MMO is the right call when

  • The anodic reaction is chlorine evolution

  • Media are brine, seawater or chloride-bearing water

  • The product is chlorine or hypochlorite

  • Lowest chlorine overpotential matters more than stability

  • Electrochlorination, pool disinfection, chlor-alkali, cooling water


Two constraints apply to every MMO anode: avoid deliberate polarity reversal (the oxide coating is not designed for it — choose platinized titanium if your controller reverses), and keep the anode inside its rated temperature and fluoride limits. Send us your process data and we will tell you honestly whether MMO belongs in your cell.


How Ru-Ir, Ir-Ta and Platinum Coatings Differ

All three are titanium-based insoluble anodes. Out of the box they look almost identical. Inside the cell they behave very differently — choose by the reaction and the electrolyte, not by price per piece.

微信图片_20260922102542_104_176 拷贝.jpg


Ir-Ta MMO — oxygen evolution

Iridium-tantalum oxide (IrO₂-Ta₂O₅) with a low oxygen overpotential and a tantalum-oxide stabiliser that resists acid attack. The standard choice for acid plating, electrowinning, copper foil, PCB plating, electro-oxidation wastewater treatment and industrial water electrolysis.


Ru-Ir MMO — chlorine evolution

Ruthenium-iridium oxide (RuO₂-IrO₂). Ruthenium has the lowest chlorine overpotential of the family, so brine cells convert more current into chlorine instead of oxygen. The iridium stabilises the ruthenium and extends coating life. For on-site hypochlorite, pool and cooling-water disinfection and seawater duty.


Pt/Ti — metallic platinum

Platinized titanium carries metallic platinum rather than an oxide — 0.2–20 μm, electro-deposited. It tolerates polarity reversal and intermittent operation far better than any oxide coating, and it cannot contaminate the electrolyte, which is why it is used in precious-metal plating baths and water ionizers.


Coating comparison — Ir-Ta, Ru-Ir and platinized titanium (Ru-Ir highlighted)


ParameterMMO — IrO₂-Ta₂O₅Ru-Ir — RuO₂-IrO₂★Pt/Ti — platinum
Primary reactionOxygen evolution (OER)Chlorine evolution (CER)Both, plus cathodic protection
OverpotentialLow for O₂Lowest for Cl₂Moderate, most stable
Coating formCeramic oxide, consumed by catalysisCeramic oxide, consumed by catalysisMetallic Pt, dissolves very slowly
Typical loadIr 8–25 g/m²Ru+Ir 8–20 g/m²0.2–20 μm thickness
Current densityHighest — up to 2,000–5,000 A/m²1,000–3,000 A/m²Moderate, set by Pt thickness
Polarity reversalNot recommendedMost sensitive — avoidTolerated
Electrolyte matchAcid / neutral (OER)Brine / seawater / chlorideSulfuric acid, plating baths, clean water
Contaminates electrolyte?NoNoNo
Relative cost per m²Low–mediumMediumHighest
Relative service lifeLongLongLong; scales with thickness
RecoatingAvailable, subject to substrate conditionAvailable, subject to substrate conditionAvailable, subject to substrate condition


Numbers: coating load and current-density ranges are typical industry values — 

confirm the ranges your own workshop specifies before publishing, and keep the wording identical across every page. 

Inconsistent figures on one site are the fastest way to lose an engineer's trust.



Where Ruthenium-Iridium Titanium Anodes Are Used

Ruthenium-iridium is the MMO coating for chlorine evolution. The first four duties below are built on it. For oxygen-evolution duties the better coating is usually Ir-Ta — but where the electrolyte is chloride-bearing, Ru-Ir is often the practical answer for both reactions.

Brine & Seawater ElectrolysisBrine & Seawater Electrolysis

Brine & Seawater Electrolysis

Industrial seawater and brine electrolysis for chlorine or hypochlorite production. Lowest Cl₂ overpotential and stable voltage over thousands of hours are the design drivers.

On-site Hypochlorite GenerationOn-site Hypochlorite Generation

On-site Hypochlorite Generation

Seawater / brine electrolyzers for on-site NaOCl production. The standard duty for Ru-Ir — water plants, ships, remote sites, gas-field produced water.

Chlor-Alkali & ChlorateChlor-Alkali & Chlorate

Chlor-Alkali & Chlorate

Membrane chlor-alkali cells, chlorate production, HCl electrolysis. High current density, long cell life — the historical home of the Ru-Ir coating.

Swimming Pools & AquacultureSwimming Pools & Aquaculture

Swimming Pools & Aquaculture

Salt-water pool chlorination, fish-farm and coastal facility disinfection, sea water electrolysis cells. Chlorine output and cell voltage are the design drivers.

Cooling-Water & Ballast-Water DisinfectionCooling-Water & Ballast-Water Disinfection

Cooling-Water & Ballast-Water Disinfection

Power-station and industrial cooling-tower biofouling control, marine ballast-water electrochlorination, intake screens. Brackish and seawater duty suit Ru-Ir.

Industrial & Municipal Water DisinfectionIndustrial & Municipal Water Disinfection

Industrial & Municipal Water Disinfection

On-site chlorine / hypochlorite generation for water utilities and industrial process water. Same equipment family as the salt-pool cell, sized for throughput.

Wastewater Electro-oxidation (chloride-bearing)Wastewater Electro-oxidation (chloride-bearing)

Wastewater Electro-oxidation (chloride-bearing)

For effluents with chloride, Ru-Ir is often the practical choice because the electrolyte would attack Ir-Ta. For chloride-free waters, Ir-Ta is the better answer.

OEM Electrochlorination EquipmentOEM Electrochlorination Equipment

OEM Electrochlorination Equipment

Electrolyzer builders, disinfection-equipment makers and water-treatment OEMs who need a repeatable electrode built to a controlled drawing, batch after batch.

Titanium Anode Forms We Manufacture

Geometry and coating have to be designed together — the shape decides the active area and the current distribution, the coating decides the reaction. Tell us the cell, and we build the shape that fits it.

Plate & SheetPlate & Sheet

Plate & Sheet

Flat plate, perforated plate and profiled sheet. Defined active area, tab or busbar connection. The workhorse form for electrolysis cells and electroplating.

Thickness 0.5–5 mm · up to 1,000 mm


Expanded & Woven MeshExpanded & Woven Mesh

Expanded & Woven Mesh

Woven mesh, expanded mesh and knitted mesh. High active surface per unit weight, low flow resistance — the standard for water treatment, pool cells and ionizers.

Mesh sizes to drawing


Tube & Tubular AssemblyTube & Tubular Assembly

Tube & Tubular Assembly

Tubular anodes with active length masked to spec, threaded, welded or cable-ended. Used in impressed-current cathodic protection, deep-well beds and compact cells.

Ø, active length, mounting to drawing


Rod & WireRod & Wire

Rod & Wire

Solid rod and wire anodes with defined active zones, threaded ends or welded connections. For compact reactors, plating jigs and internal cell duties.

Ø to drawing · active zone masked


Ribbon & StripRibbon & Strip

Ribbon & Strip

Thin flexible ribbon for tank-bottom, vessel and pipeline protection where the surface is irregular. Coated zone defined to your layout.

Width / thickness to drawing


Disc & Special GeometryDisc & Special Geometry

Disc & Special Geometry

Disc, cone, spiral and 3D shapes for compact electrolysis cells where installation space or flow pattern dictates the form factor.

Build to drawing


Anode BasketAnode Basket

Anode Basket

Titanium baskets that hold nickel, copper or precious-metal anode balls in plating and metal-recovery lines. Separate category — not a coated active anode.

Perforated / mesh / custom


Made to Your DrawingMade to Your Drawing

Made to Your Drawing

Not on the list? That is the normal case. Most of what we ship is a geometry that existed only on the customer's drawing a week earlier.

PDF · DWG · STEP · IGES · STL


Quality Assurance — From Titanium to Finished Anode


Every HOMIXE MMO anode is produced and inspected in-house, batch by batch. You receive the electrode — and the records behind it.

Titanium substrate inspection

Incoming Gr1 / Gr2 titanium verified against ASTM B265 by material certificate and composition check. Grade and heat number recorded before release to production.

Surface pretreatment

Sand blasting and acid etching remove oxide scale and create the anchor profile the Ru-Ir coating needs in order to bond. An under-prepared surface is the single most common cause of premature coating loss.

Coating application and load control

Precursor salts applied in multiple controlled passes and sintered at 400–450 °C. Coating load is set to your specification and confirmed by weight gain.

Geometry and connection inspection

Dimensions, active/coated zones, masking, tab, thread or lug, flatness and edge condition checked against the approved drawing.

Coating verification

Coating thickness and surface examined; XRF measurement recorded for the batch. Adhesion checked on production samples.

Final inspection and packing

Appearance, identity marking and packing checked. Electrodes protected individually for export so the coating arrives with no transit damage.

What Actually Drives the Cost of an MMO Titanium Anode


Two anodes that look identical can differ threefold in price. These are the six reasons — so you can compare quotations on the same basis instead of on the headline number.

1 · Coating system and load

1 · Coating system and load

The single largest driver. Precious-metal loading is quoted per m², so a 25 g/m² Ir-Ta anode contains several times the iridium of an 8 g/m² anode — and lasts correspondingly longer. Under-specifying load is a false economy.

2 · Active area and coated zones

2 · Active area and coated zones

You pay for the coated area, not the blank size. Masking, defined active windows and edge treatment all add process steps but prevent wasted coating.

3 · Substrate form and fabrication

3 · Substrate form and fabrication

Plate is cheapest. Expanded mesh, woven mesh, tube, machined discs and welded assemblies each add cutting, forming and welding operations.

4 · Electrical connection and assembly

4 · Electrical connection and assembly

A plain tab costs nothing. A machined thread, a copper-titanium clad bar or a cable with a sealing gland is real engineering, and it is also what stops a joint from overheating later.

5 · Inspection, testing and documentation

5 · Inspection, testing and documentation

Turned dimensions, XRF reports, adhesion tests, MTC and batch traceability all take time. If a project needs a full documentation pack, say so up front so it is priced in rather than added later.

6 · Quantity and project scope

6 · Quantity and project scope

Setup dominates small orders; unit price falls with volume. A repeat order against a held drawing is the cheapest electrode you will ever buy.

Why Buy Ru-Ir Titanium Anodes from HOMIXE?


A factory-direct manufacturer of electrocatalytic titanium electrodes — built to your drawing, your cell and your duty cycle.

OEM & Customized Solutions

Different projects require different electrode dimensions, coating systems, cell structures and electrical configurations. HOMIXE supports customized solutions for OEM manufacturers, water treatment companies and system integrators.

Custom Electrode DesignCustom Electrode Design

Custom Electrode Design

Custom Cell StructureCustom Cell Structure

Custom Cell Structure

Custom Coating SystemCustom Coating System

Custom Coating System

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  • What is a ruthenium-iridium (RuO₂-IrO₂) titanium anode?
  • What is the difference between Ru-Ir and Ir-Ta MMO titanium anodes?
  • What is the difference between an MMO anode and a platinized titanium anode?
  • How much Ru-Ir coating load do I need?
  • How long does a ruthenium-iridium titanium anode last?
  • What current density can a Ru-Ir titanium anode run at?
  • Can a Ru-Ir titanium anode be polarity-reversed for self-cleaning?
  • Can a used Ru-Ir anode be recoated?
  • How much coating load do I need?
  • What is the difference between an MMO anode and a platinized titanium anode?
  • What information do you need to give me a quotation?
  • What are your MOQ, lead time and payment terms?

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